🔎 Honda BF90 Resource Center — Browse exploded parts diagrams (36 diagrams), specifications, and maintenance tips below. Scroll down to shop replacement parts for your Honda BF90.
The Honda BF90 is a powerful 90-horsepower four-stroke outboard that sits at the top of Honda's mid-range lineup, delivering outstanding performance for bay boats, deck boats, pontoons, and center consoles in the 18- to 23-foot class. Built on Honda's proven inline four-cylinder SOHC platform, the BF90 features programmed fuel injection, BLAST acceleration technology, and a lean burn control system that optimizes fuel economy at cruising speeds. This engine has earned a loyal following among both recreational boaters and commercial operators who value smooth, quiet power delivery combined with low maintenance costs. Honda's corrosion-resistant design and double-sealed electrical connectors make the BF90 particularly well-suited for saltwater environments. Keeping your Honda BF90 in top condition requires access to the right OEM replacement parts, and that is where womarine.com comes in. Our extensive catalog of aftermarket marine parts is paired with detailed exploded parts diagrams, allowing you to identify and order every component from gaskets to gears with pinpoint accuracy. Whether you are a seasoned mechanic or just getting started with DIY boat engine repair, our parts listings are organized for fast, frustration-free ordering.
Quick Reference Specifications
| Specification |
Value |
| Engine Type |
4-Stroke SOHC, 4-Cylinder |
| Displacement |
1496 cc (91.3 cu in) |
| Bore x Stroke |
73 mm x 89.4 mm |
| Spark Plug (Type & Gap) |
NGK IMR9C-9HES / Gap: 0.8-0.9 mm |
| Engine Oil Capacity |
4.5 L (4.8 US qt) |
| Recommended Engine Oil |
SAE 10W-30 (API SJ or higher) |
| Gear Case Oil Capacity |
680 mL (23.0 US fl oz) |
| Idle Speed (in gear) |
800 ± 50 RPM |
| Full Throttle RPM Range |
5000-6000 RPM |
| Fuel |
Unleaded Gasoline (87 Octane or higher) |
Always verify specifications against your owner's manual for your specific serial number range.
Common Issues & Recommended Parts
The Honda BF90 is engineered for durability, but proactive maintenance and timely parts replacement are key to avoiding costly breakdowns on the water. Below are the issues most frequently reported by BF90 owners.
-
Intermittent Stalling or Surging: Dirty fuel injectors or a failing idle air control valve (IACV) can cause erratic idle behavior. → Recommended: Fuel Injector Set & IACV Assembly
-
Overheating Alert: A worn water pump impeller is the most common cause. Salt crystal buildup in the cooling passages can also restrict flow. → Recommended: Water Pump Impeller Kit & Thermostat
-
Oil Pressure Warning: Low oil level or a failing oil pressure switch can trigger the alarm. Always verify oil level first before replacing sensors. → Recommended: Oil Pressure Switch & Oil Filter
-
Lower Unit Vibration: A bent propeller shaft or damaged propeller creates noticeable vibration at speed. → Recommended: Propeller & Propeller Shaft Seal Kit
-
Trim System Slow Response: Low trim fluid or a worn trim pump motor results in sluggish tilt operation, especially in cold weather. → Recommended: Trim Motor Assembly & Trim Fluid
Parts Diagrams & OEM Part Numbers
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Honda BF90.
▶ALTERNATOR (9 parts)
| Ref |
OEM Part # |
Part Name |
| 5 |
31631-ZW1-L01 |
ROTOR |
| 7 |
31633-ZW1-003 |
CLAMP, WIRE |
| 8 |
31634-ZW1-003 |
CLAMP, CABLE |
| 10 |
90004-ZW1-003 |
SCREW-WASHER (5X12) |
| 11 |
90005-ZW1-003 |
SCREW-WASHER (4X8) |
| 12 |
90007-ZW1-003 |
SCREW-WASHER (6X30) |
| 14 |
90125-ZV1-010 |
BOLT, FLANGE (6X42) |
| 15 |
94301-08100 |
PIN, DOWEL (8X10) |
| 16 |
95701-06018-02 |
BOLT, FLANGE (6X18) |
▶C.D.I. UNIT COVER (3 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
90121-ZV0-010 |
BOLT, FLANGE (6X25) |
| 3 |
90672-SA0-003 |
STRAP, CABLE (118MM) (BLACK) |
| 4 |
94103-06200 |
WASHER, PLAIN (6MM) |
▶CAMSHAFT/VALVE (16 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
12209-KL4-005 |
SEAL, VALVE STEM (NOK) |
| 2 |
12209-MB9-003 |
SEAL, VALVE STEM (NOK) |
| 4 |
14620-ZW1-000 |
ARM ASSY., IN. ROCKER |
| 5 |
14625-ZW1-000 |
ARM, EX. ROCKER |
| 7 |
14636-ZW1-000 |
COLLAR, ROCKER |
| 12 |
14744-PT0-004 |
SCREW, TAPPET ADJUSTING |
| 14 |
14752-ZW1-000 |
SPRING, EX. VALVE (INNER) |
| 15 |
14753-ZW1-000 |
SPRING, EX. VALVE (OUTER) |
| 16 |
14765-P08-000 |
RETAINER, VALVE SPRING |
| 17 |
14771-410-010 |
RETAINER, VALVE SPRING |
| 18 |
14775-ME9-000 |
SEAT, VALVE SPRING |
| 19 |
14775-P08-000 |
SEAT, VALVE SPRING |
| 20 |
14781-MB9-000 |
COTTER, VALVE |
| 21 |
14781-PJ7-003 |
COTTER, VALVE (FUJI VALVE) |
| 22 |
90206-ML7-000 |
NUT, TAPPET ADJUSTING |
| 23 |
91212-ZW1-005 |
OIL SEAL (31X46X7) |
▶CARBURETOR (26 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
12155-ZV5-010 |
METAL, ANODE |
| 3 |
16011-ZV4-005 |
VALVE SET, FLOAT |
| 4 |
16013-ZW4-H01 |
FLOAT SET |
| 5 |
16016-ZW1-L41 |
SCREW SET |
| 7 |
16024-ZY3-000 |
SCREW SET, DRAIN |
| 8 |
16028-ZV3-000 |
SCREW SET |
| 9 |
16029-ZV3-000 |
SCREW SET |
| 10 |
16052-KG4-003 |
SPRING, COMPRESSION COIL |
| 11 |
16071-ZV4-005 |
SCREW, PLUG |
| 12 |
16081-ZV4-650 |
SCREW-WASHER |
| 18 |
16150-ZW1-000 |
JET SET (#40) |
| 20 |
16166-ZW1-000 |
NOZZLE, MAIN |
| 21 |
16211-ZW1-000 |
INSULATOR, CARBURETOR |
| 25 |
17202-ZV5-310 |
COLLAR, DISTANCE (6.5X11X7.5) |
| 27 |
17384-ZW1-000 |
GASKET, MUFFLER PLATE |
| 28 |
90021-ZW1-000 |
BOLT, FLANGE (6X106) |
| 29 |
90403-ZW1-000 |
WASHER, PLAIN (6MM) |
| 31 |
90603-ZV4-000 |
CLIP, TUBE (B10) |
| 32 |
93500-05010-0B |
SCREW, PAN (5X10) |
| 33 |
93500-06018-4J |
SCREW, PAN (6X18) |
| 34 |
95001-55003-60M |
BULK HOSE, FUEL (5.5X3000) (5.3X175) |
| 35 |
95003-05008-60M |
BULK HOSE, VINYL (3.5X6.5X8000) (3.5X6.5X290) |
| 37 |
95701-06020-02 |
BOLT, FLANGE (6X20) |
| 38 |
96220-60150 |
ROLLER (6X15) |
| 39 |
99101-ZV5-1320 |
JET, MAIN (#132) |
| 40 |
99103-MA1-0520 |
JET, SLOW (#52) |
▶CONTROL PANEL/LIGHT SWITCH KIT (5 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
06352-ZZ5-M00 |
SWITCH KIT, LIGHT |
| 17 |
93500-05040-1B |
SCREW, PAN (5X40) |
| 18 |
94050-05020 |
NUT, FLANGE (5MM) |
| 19 |
94103-05200 |
WASHER, PLAIN (5MM) |
| 20 |
94111-05400 |
WASHER, SPRING (5MM) |
▶CRANKSHAFT/PISTON (6 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
13010-ZW1-000 |
RING SET, PISTON (STD) |
| 4 |
13204-PE1-003 |
BOLT, CONNECTING ROD |
| 5 |
13205-634-010 |
NUT, CONNECTING ROD |
| 7 |
13217-PLM-A01 |
BEARING G, CONNECTING ROD (RED) (DAIDO) |
| 10 |
13331-PG6-004 |
WASHER, THRUST (TAIHO) |
| 13 |
91214-PL2-003 |
OIL SEAL (98X80X10) (NOK) |
▶CYLINDER BLOCK (25 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
12000-ZW1-L00ZA |
BLOCK ASSY., CYLINDER *NH8* (DARK GRAY) |
| 2 |
12155-ZV5-010 |
METAL, ANODE |
| 3 |
15142-PH3-003 |
O-RING (10.8X2.4) (ARAI) |
| 5 |
15400-PLM-A02PE |
FILTER, OIL (SOLD INDIVIDUALLY) |
| 6 |
15611-921-000 |
CAP, OIL (YELLOW) |
| 7 |
15631-ZW1-000 |
EXTENSION, OIL FILLER |
| 8 |
15635-ZG3-800 |
GASKET, EXTENSION OIL FILLER (NON-ASBESTOS) |
| 9 |
32119-ZW1-010 |
BRACKET, HARNESS CLIP |
| 10 |
32743-PJ7-010 |
CLAMP C, ENGINE WIRE HARNESS |
| 11 |
37240-ZG3-E01 |
SWITCH, OIL PRESSURE |
| 12 |
90001-ZW1-000 |
BOLT, STUD (10X125) |
| 13 |
90002-ZG5-004 |
SCREW-WASHER (4X8) |
| 15 |
90012-ZZ5-M02 |
BOLT, TIMING BELT ADJUSTING SPRING |
| 16 |
90011-ZW9-000 |
BOLT, FLANGE (6X14) (CT200) |
| 17 |
90015-PH1-013 |
HOLDER, OIL FILTER |
| 18 |
90702-PE0-000 |
PIN, DOWEL (12X18) |
| 19 |
90703-PE0-000 |
PIN, DOWEL (18X22) |
| 20 |
91212-ZW1-L01 |
OIL SEAL (38X50X8) |
| 21 |
91301-805-000 |
O-RING (26X2.7) |
| 22 |
91558-SD5-003 |
CLIP, WIRE HARNESS (BLACK) |
| 23 |
93500-06018-4J |
SCREW, PAN (6X18) |
| 24 |
95701-06022-02 |
BOLT, FLANGE (6X22) |
| 25 |
95701-08035-02 |
BOLT, FLANGE (8X35) |
| 26 |
95701-08040-02 |
BOLT, FLANGE (8X40) |
| 27 |
95701-08050-02 |
BOLT, FLANGE (8X50) |
▶CYLINDER HEAD (26 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
12204-ZW1-305 |
GUIDE, VALVE (OVER SIZE) |
| 4 |
12217-ZY9-M01 |
BOLT, SEALING (20MM) |
| 7 |
12251-ZW1-014 |
GASKET, CYLINDER HEAD |
| 9 |
12314-ZV5-300 |
COLLAR, HEAD COVER |
| 10 |
12391-ZW1-010 |
GASKET, HEAD COVER |
| 11 |
16700-ZW1-004 |
PUMP ASSY., FUEL (MSDS) |
| 12 |
16717-ZW1-000 |
LIFTER, FUEL PUMP |
| 15 |
17195-MN5-000 |
T-JOINT |
| 16 |
19416-ZW1-000 |
CLAMP, HOSE |
| 19 |
35670-ZW1-013 |
SWITCH ASSY., THERMOSTAT |
| 20 |
90005-PM3-003 |
BOLT-WASHER (10X140) (SAGA) |
| 21 |
90006-ZW1-000 |
BOLT, STUD (8X22) |
| 22 |
90008-PZ1-003 |
BOLT-WASHER (10X120.5) (SAGA) |
| 23 |
90013-ZV0-010 |
BOLT, FLANGE (6X12) |
| 24 |
90602-ZV5-013 |
CLAMP, TUBE (D22) |
| 25 |
90603-ZV4-000 |
CLIP, TUBE (B10) |
| 26 |
90604-ZV0-000 |
CLIP, TUBE (B12) |
| 29 |
94109-20000 |
WASHER, DRAIN PLUG (20MM) |
| 30 |
94301-08140 |
PIN, DOWEL (8X14) |
| 31 |
94301-12160 |
PIN A, DOWEL (12X16) |
| 32 |
95001-75008-60M |
BULK HOSE, FUEL (7.5X8000) (7.3X55) |
| 33 |
95701-06012-00 |
BOLT, FLANGE (6X12) |
| 34 |
95701-06035-02 |
BOLT, FLANGE (6X35) |
| 35 |
95701-08040-02 |
BOLT, FLANGE (8X40) |
| 36 |
95801-06080-09 |
BOLT, FLANGE (6X80) |
| 37 |
96001-06020-02 |
BOLT, FLANGE (6X20) |
▶CYLINDER HEAD ASSEMBLY (0 parts)
▶ENGINE COVER/LOWER CASE (37 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
16900-SA5-004 |
FILTER, FUEL (TOYO ROKI) |
| 4 |
17710-ZW9-033 |
CONNECTOR ASSY., FUEL (B) |
| 5 |
17877-ZW1-000 |
PLATE, REMOTE CONTROL CABLE |
| 7 |
17936-921-000 |
WASHER, PIVOT |
| 11 |
24626-ZV5-010 |
PLATE, SHIFT SHAFT |
| 12 |
30564-ZE8-003 |
CLAMP, IGNITION WIRE |
| 18 |
35645-ZW1-000 |
STAY, POWER TILT SWITCH |
| 22 |
40106-ZV5-000 |
GROMMET, CASE (LOWER) (B) |
| 23 |
40114-ZV5-821 |
GROMMET, CASE (LOWER) |
| 27 |
51640-121-730 |
RUBBER, FR. CARRIER CUSHION |
| 30 |
63102-ZW1-300 |
SEAL, ENGINE COVER |
| 33 |
63108-ZW1-000 |
DAMPER, HOOK |
| 34 |
63201-ZW1-000ZA |
LEVER, COVER LOCK *NH282MU* (OYSTER SILVER METALLIC-U) |
| 35 |
63202-ZW1-000 |
HOOK, COVER LOCK |
| 36 |
63205-920-000 |
BUSH, COVER LOCK |
| 37 |
82873-ZV5-000 |
GROMMET, WATER CHECK |
| 38 |
82873-ZW1-010 |
GROMMET, WATER CHECK |
| 39 |
90013-ZV0-010 |
BOLT, FLANGE (6X12) |
| 40 |
90013-ZV4-010 |
BOLT, FLANGE (6X20) |
| 41 |
90015-ZV0-000 |
BOLT, FLANGE (6X28) (CT200) |
| 42 |
90019-ZV1-010 |
BOLT, FLANGE (5X10) |
| 43 |
90113-ZV0-000 |
BOLT, HEX. (6X35) |
| 44 |
90127-ZV4-000 |
BOLT, HEX. (6X16) |
| 45 |
90301-473-003 |
NUT, U (6MM) (FUSE RASHI) |
| 46 |
90505-ZV1-000 |
WASHER (14MM) |
| 47 |
90506-ZV1-000 |
WASHER, WAVE (14MM) |
| 48 |
90506-ZV4-000 |
WASHER, PLAIN (6MM) |
| 49 |
90507-ZV4-000 |
WASHER, PLAIN (8MM) |
| 50 |
90512-921-010 |
WASHER (6MM) |
| 51 |
90603-ZV4-000 |
CLIP, TUBE (B10) |
| 52 |
90604-ZV0-000 |
CLIP, TUBE (B12) |
| 54 |
90652-HC4-003 |
CLAMP, HARNESS |
| 55 |
90679-679-004 |
CLIP, CABLE |
| 57 |
91504-ZY9-M03 |
COLLAR (8.5X14.5) |
| 58 |
92101-08016-4J |
BOLT, HEX. (8X16) |
| 59 |
94103-08200 |
WASHER, PLAIN (8MM) |
| 60 |
95701-08035-02 |
BOLT, FLANGE (8X35) |
▶FUEL TANK (16 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
16900-ZV5-902 |
JOINT ASSY., FUEL |
| 2 |
16977-ZV5-A00 |
FITTING, QUICK DISCONNECT |
| 3 |
16979-ZV5-900 |
O-RING |
| 4 |
17500-ZZ5-711 |
TANK ASSY., FUEL |
| 5 |
17583-ZV5-901 |
FILTER, FUEL |
| 8 |
17650-ZW9-023 |
CONNECTOR ASSY., FUEL (A) |
| 9 |
17660-ZW9-003 |
CONNECTOR, FUEL |
| 10 |
17661-921-010 |
BULB, PRIMER |
| 11 |
17665-ZV5-000 |
VALVE, IN. |
| 12 |
17680-ZV4-000 |
VALVE, OUTLET |
| 13 |
17700-ZW9-030 |
TUBE ASSY., FUEL |
| 14 |
17701-ZV5-000 |
TUBE, FUEL LONG (7.3X2000) |
| 16 |
17703-921-000 |
BAND, TUBE CLIP (20MM) |
| 17 |
17704-ZV4-010 |
BAND, TUBE CLIP (12.5MM) |
| 18 |
04101-ZW9-010 |
CONNECTOR SET, FUEL TUBE |
| 19 |
04104-ZW9-010 |
CONNECTOR SET, FUEL |
▶GASKET KIT (0 parts)
▶GASKET KIT (SHORT BLOCK & HEAD ASSY.) (0 parts)
▶GEAR CASE/EXTENSION CASE (30 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
17738-SP0-003 |
CLIP, FUEL PIPE (BLACK) |
| 3 |
32161-KM3-003 |
BAND, WIRE |
| 4 |
40201-ZW1-020ZA |
CASE, EXTENSION *NH282MU* (L) (OYSTER SILVER METALLIC-U) |
| 5 |
40209-ZW1-000 |
RUBBER, DRAIN PLUG |
| 7 |
40219-ZV5-003 |
WIRE, LEAD (1.2X116MM) |
| 14 |
41171-ZV5-000 |
END, NIPPLE |
| 15 |
41172-ZV5-000 |
NIPPLE, SENSOR |
| 16 |
50111-ZW1-010ZA |
HOUSING, MOUNTING (LOWER) *NH282MU* (OYSTER SILVER METALLIC-U) |
| 18 |
50156-ZW1-010 |
COLLAR, MOUNTING (LOWER) |
| 19 |
50161-ZW1-020ZA |
HOUSING, CENTER MOUNTING (LOWER) *NH282MU* (OYSTER SILVER METALLIC-U) |
| 20 |
63719-ZW5-000 |
SEAL B, COVER (LOWER) |
| 22 |
63719-ZW1-000 |
GROMMET, COVER (LOWER) |
| 26 |
90110-ZV5-000 |
SCREW, SPECIAL (6X35) |
| 29 |
90118-ZY6-000 |
BOLT, HEX. (12X225) |
| 30 |
90119-ZV5-000 |
SCREW, PAN (6X8) |
| 32 |
90123-ZV5-010 |
BOLT, HEX. (10X40) |
| 35 |
90308-ZW1-003 |
NUT, SELF-LOCK (12MM) |
| 36 |
90311-ZV5-000 |
NUT, PLATE (5MM) |
| 37 |
90401-ZW1-000 |
WASHER, PLAIN (8MM) |
| 38 |
90452-GK4-600 |
WASHER, PLAIN (5MM) |
| 40 |
90559-ZW1-000 |
WASHER, PLAIN (12MM) |
| 41 |
90563-ZV5-000 |
WASHER, PLAIN (10MM) |
| 42 |
90756-ZV5-000 |
PIN, DOWEL (6X10) |
| 43 |
91563-ZV5-000 |
COLLAR, DISTANCE (6X10.5X25) |
| 44 |
91568-ZV5-000 |
COLLAR, DISTANCE (5X7X38) |
| 45 |
91569-ZV5-000 |
COLLAR, DISTANCE (5X7X23) |
| 46 |
93500-05030-4J |
SCREW, PAN (5X30) |
| 47 |
93500-05045-4J |
SCREW, PAN (5X45) |
| 49 |
95005-50003-30M |
BULK HOSE, VACUUM (5X3000) (5X200) |
| 50 |
95701-06012-02 |
BOLT, FLANGE (6X12) |
▶HANDLEBAR (53 parts)
| Ref |
OEM Part # |
Part Name |
| 4 |
24592-ZW1-700 |
PLATE, SHIFT CABLE |
| 5 |
24614-ZW1-700 |
LEVER, SHIFT (SOURCE: VINTAGE PARTS INC.) |
| 7 |
24617-ZW1-700 |
PLATE, CLICK BASE |
| 8 |
24618-ZV5-000 |
PIVOT, SHIFT |
| 9 |
24619-ZW1-700 |
SPRING, CLICK |
| 10 |
32161-404-000 |
BAND B1, WIRE |
| 12 |
32748-PR3-000 |
STAY C, ENGINE WIRE HARNESS |
| 13 |
32901-952-770 |
TIE, CABLE (2.4X92) (NATURAL) |
| 15 |
35110-ZV5-003 |
KEY ASSY., COMBINATION SWITCH (35100-ZV5-003 ONLY) |
| 18 |
35645-ZW1-000 |
STAY, POWER TILT SWITCH |
| 19 |
36182-ZV4-651 |
WIRE, EMERGENCY |
| 20 |
36187-ZV4-652 |
CLIP, EMERGENCY LOCK |
| 21 |
37210-ZW1-702 |
LAMP ASSY., INDICATION (2-LED) |
| 23 |
53104-ZV3-000 |
BOLT, FRICTION |
| 27 |
53108-ZW1-700 |
BRACKET, THROTTLE REEL (A) |
| 31 |
53114-ZW1-700 |
PLATE, REEL SETTING |
| 32 |
53116-ZW1-700 |
BUSH, HANDLEBAR |
| 35 |
53148-ZV3-000 |
SPRING, GRIP PIPE |
| 36 |
53165-ZV4-000 |
RUBBER, GRIP |
| 38 |
53236-ZW1-700 |
BLOCK, STEERING FRICTION |
| 39 |
53238-ZW1-700 |
ROD, STEERING FRICTION |
| 40 |
53239-ZW1-701 |
SHAFT, STEERING FRICTION |
| 41 |
90105-881-000 |
BOLT, HEX. (6X12) |
| 42 |
90109-ZV5-000 |
BOLT, STUD (10X28) |
| 43 |
90115-881-000 |
BOLT, HEX. (8X32) |
| 44 |
90123-ZV3-000 |
SCREW, PAN (5X12) |
| 45 |
90127-ZV4-000 |
BOLT, HEX. (6X16) |
| 47 |
90302-921-000 |
NUT, HEX. (16MM) |
| 48 |
90305-ZV4-000 |
NUT, SELF-LOCK (8MM) |
| 49 |
90306-ZV5-003 |
NUT, SELF-LOCK (10MM) |
| 50 |
90308-ZV5-003 |
NUT, SELF-LOCK (12MM) |
| 51 |
90401-ZW1-000 |
WASHER, PLAIN (8MM) |
| 52 |
90504-921-010 |
WASHER, PLAIN (6MM) |
| 53 |
90506-ZV1-000 |
WASHER, WAVE (14MM) |
| 54 |
90514-ZV4-000 |
WASHER (10MM) |
| 55 |
90543-ZV3-000 |
WASHER (10MM) |
| 56 |
90552-ZV5-000 |
WASHER, PLAIN (12MM) |
| 57 |
90559-ZV5-000 |
WASHER, PLAIN (12MM) |
| 58 |
90602-SB0-003 |
CLIP (10.7MM) |
| 59 |
90627-ZA8-E50 |
CLIP (7.5MM) |
| 60 |
90672-SB2-003 |
STRAP, CABLE (105MM) (BLACK) |
| 61 |
90759-ZV1-000 |
PIN, SPLIT (2.0) |
| 62 |
90765-ZW1-000 |
PIN, LOCK SPECIAL (6MM) |
| 63 |
90951-ZV7-010 |
NIPPLE, GREASE |
| 65 |
91352-ZV5-000 |
O-RING (15.54X2.62) |
| 66 |
91451-ZW1-701 |
TUBE, SPIRAL (9X110) |
| 67 |
91475-SB6-000 |
CLIP, WIRE HARNESS (6.3MM) |
| 68 |
91552-ZW1-700 |
COLLAR, DISTANCE (12.2X22X21.5) |
| 69 |
93700-06016-4J |
SCREW, OVAL (6X16) |
| 70 |
94002-06490-0S |
NUT, HEX. (6MM) |
| 71 |
94305-30203 |
PIN, SPRING (3X20) |
| 72 |
94305-40203 |
PIN, SPRING (4X20) |
| 73 |
94305-40283 |
PIN, SPRING (4X28) |
▶IGNITION COIL/C.D.I. UNIT (10 parts)
| Ref |
OEM Part # |
Part Name |
| 3 |
30416-ZW1-000 |
CASE, IGNITION CONTROL MODULE (CDI) |
| 6 |
30506-ML4-003 |
SUSPENSION, IGNITION COIL |
| 11 |
32660-MJ6-710 |
CLAMP, WIRE |
| 12 |
32763-PA0-000 |
CLAMP, WIRE |
| 15 |
40102-ZV5-000 |
GROMMET, CASE (LOWER) |
| 16 |
90682-ZV5-003 |
CLIP, WIRE HARNESS |
| 17 |
91402-ZW1-003 |
CLIP, SWITCH CORD |
| 18 |
91553-ZV5-010 |
COLLAR, MODULE IGNITION CONTROL CASE (CDI) |
| 19 |
95701-06012-02 |
BOLT, FLANGE (6X12) |
| 20 |
95701-06016-02 |
BOLT, FLANGE (6X16) |
▶LABELS (6 parts)
| Ref |
OEM Part # |
Part Name |
| 5 |
87125-ZW1-700 |
MARK, STARTER (ENGLISH) |
| 6 |
87131-ZW1-000 |
MARK, SIDE |
| 8 |
87152-ZW1-740 |
LABEL, SPECIFICATION (NMMA) |
| 11 |
87511-ZV1-C20 |
MARK, CHANGE (JAPANESE/ENGLISH) |
| 14 |
87538-ZW1-740 |
LABEL, WARNING OPERATOR (ENGLISH) |
| 15 |
87546-ZW1-740 |
MARK, EMERGENCY START (ENGLISH) |
▶METER KIT (19 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
06372-ZW5-U12 |
METER KIT, TRIM (B) |
| 3 |
06374-ZW5-U10 |
METER KIT, VOLT (B) |
| 4 |
06375-ZW5-U11 |
METER KIT, TACHO (B) |
| 6 |
32550-ZW5-U00 |
HARNESS ASSY., METER (B) |
| 7 |
34908-MB9-871 |
BULB, WEDGE BASE (T10) (12V 1.7W) (STANLEY) |
| 8 |
34908-MG9-951 |
BULB, WEDGE BASE (12V 1.7W) |
| 9 |
37215-KM1-670 |
CLAMP |
| 10 |
37226-MZ5-008 |
BAND, SELF-LOCK |
| 11 |
37263-ZV5-821 |
GASKET |
| 12 |
37264-ZV5-821 |
GASKET |
| 13 |
37266-ZV5-821 |
BRACKET |
| 14 |
37305-KE5-008 |
SCREW-WASHER (3X22) |
| 16 |
90309-ZV5-821 |
NUT, HEX. (5MM) |
| 17 |
90310-ZV5-821 |
NUT, HEX. (4MM) |
| 18 |
90550-ZV5-821 |
WASHER, SPRING (5MM) |
| 19 |
90560-ZV5-821 |
WASHER, SPRING (4MM) |
| 20 |
37258-ZV5-U01 |
SOCKET |
| 21 |
37258-ZW5-U01 |
SOCKET |
| 22 |
37202-ZW5-U01 |
TUBE, SPEED METER (4X7X8000) |
▶MOUNT CASE/OIL PAN (18 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
11381-ZW1-000 |
GASKET, OIL PAN |
| 4 |
19252-ZW1-000 |
GROMMET, WATER TUBE |
| 5 |
23172-ZW1-013 |
GASKET, MOUNT CASE |
| 6 |
31110-ZW1-000ZA |
FLYWHEEL *TBLACK* (BLACK) |
| 7 |
90002-ZW1-010 |
BOLT (12MM) |
| 8 |
90009-ZV5-000 |
BOLT, HEX. (8X35) |
| 9 |
90010-ZV5-000 |
BOLT, HEX. (8X55) |
| 10 |
90010-ZW1-020 |
BOLT, HEX. (10X47) |
| 11 |
90011-ZW1-010 |
BOLT, HEX. (10X110) |
| 12 |
90012-ZW1-010 |
BOLT, HEX. (10X90) |
| 13 |
90115-ZV5-000 |
BOLT, HEX. (8X25) |
| 14 |
90131-ZV5-000 |
BOLT, DRAIN PLUG |
| 15 |
90401-ZW1-000 |
WASHER, PLAIN (8MM) |
| 16 |
90563-ZV5-000 |
WASHER, PLAIN (10MM) |
| 17 |
90601-ZE2-000 |
WASHER, DRAIN PLUG (12MM) |
| 19 |
94303-06100 |
PIN, DOWEL (6X10) |
| 20 |
95701-06012-02 |
BOLT, FLANGE (6X12) |
| 21 |
95701-10110-09 |
BOLT, FLANGE (10X110) |
▶MUFFLER COVER (14 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
17202-ZV4-310 |
COLLAR, DISTANCE |
| 4 |
17393-ZW1-040 |
DUCT, MUFFLER (SOURCE: VINTAGE PARTS INC.) |
| 5 |
17394-ZV5-000 |
GASKET, MUFFLER COVER |
| 8 |
40102-ZV5-000 |
GROMMET, CASE (LOWER) |
| 10 |
90121-ZV0-010 |
BOLT, FLANGE (6X25) |
| 12 |
90403-ZW1-000 |
WASHER, PLAIN (6MM) |
| 13 |
91553-ZV5-010 |
COLLAR, MODULE IGNITION CONTROL CASE (CDI) |
| 14 |
94103-06200 |
WASHER, PLAIN (6MM) |
| 15 |
95701-06025-02 |
BOLT, FLANGE (6X25) |
| 17 |
17396-ZW1-000 |
JOINT, THREE WAY |
| 18 |
90630-ZW1-003 |
CLIP, PURSE LOCK |
| 19 |
95003-07008-60M |
BULK HOSE, VINYL (4X7X8000) (4X7X70) |
| 20 |
95003-07008-60M |
BULK HOSE, VINYL (4X7X8000) (4X7X70) |
| 21 |
95003-09001-60M |
BULK HOSE, VINYL (4.5X8X1000) (4.5X8X150) |
▶OIL PUMP/EXHAUST PIPE (18 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
15100-ZW1-000 |
PUMP ASSY., OIL |
| 5 |
15231-PE0-000 |
VALVE, RELIEF |
| 6 |
15232-PG6-000 |
SPRING, RELIEF VALVE |
| 7 |
15236-ZY9-M00 |
BOLT, SEALING (18MM) |
| 8 |
15237-PY3-000 |
WASHER, SEALING (18MM) |
| 9 |
15331-ZW1-000 |
ROTOR (INNER) |
| 10 |
15341-ZW1-000 |
ROTOR (OUTER) |
| 12 |
18333-ZW1-000 |
GASKET, EX. PIPE |
| 13 |
90017-ZV0-000 |
BOLT, FLANGE (6X18) |
| 14 |
90115-ZV5-000 |
BOLT, HEX. (8X25) |
| 15 |
90401-ZW1-000 |
WASHER, PLAIN (8MM) |
| 16 |
90456-MC7-000 |
WASHER, THRUST (13MM) |
| 17 |
91301-ZW1-000 |
O-RING, OIL PUMP |
| 18 |
91302-ZW1-000 |
O-RING, PUMP COVER |
| 19 |
95701-08020-09 |
BOLT, FLANGE (8X20) |
| 20 |
95701-08040-02 |
BOLT, FLANGE (8X40) |
| 21 |
95701-08065-02 |
BOLT, FLANGE (8X65) |
| 22 |
96220-50178 |
ROLLER (5X17.8) |
▶POWER TRIM-TILT/DAMPER (44 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
35701-MG9-950 |
BAND (BLACK 3.5X140) |
| 3 |
36104-ZW1-003 |
TUBE, SPIRAL (12X14.6) |
| 4 |
36120-ZW1-704 |
MOTOR ASSY., POWER TILT |
| 5 |
36122-ZX2-023 |
BRACKET ASSY. |
| 6 |
36123-ZW1-013 |
ARMATURE |
| 7 |
36129-ZW1-023 |
YOKE ASSY. |
| 8 |
40107-ZW1-700 |
GROMMET, CASE (LOWER) (C) |
| 9 |
50214-ZV5-003 |
BUSH, SWIVEL CASE |
| 10 |
56000-ZW1-713 |
TRIM-TILT ASSY., POWER |
| 12 |
56110-ZW1-701 |
ROD, PISTON (B) |
| 13 |
56113-ZW1-701 |
JOINT, DRIVE |
| 14 |
04602-ZY3-000 |
GUIDE, ROD |
| 15 |
56116-ZW1-701 |
FILTER B |
| 16 |
56117-ZV5-821 |
RING, BACK-UP |
| 17 |
56118-ZV5-820 |
BUSH, MOTOR CODE |
| 18 |
56120-ZY9-013 |
ROD, PISTON |
| 21 |
56180-ZW1-701 |
VALVE, RESERVOIR |
| 22 |
56513-ZV5-000 |
BUSH, CYLINDER (LOWER) |
| 23 |
56532-ZZ0-C00 |
PIN, CYLINDER (UPPER) |
| 24 |
56851-ZW1-703 |
TANK, OIL |
| 25 |
56860-ZW1-701 |
CAP, OIL TANK |
| 26 |
90113-ZW1-702 |
BOLT, RECESSED |
| 27 |
90114-ZW1-702 |
BOLT A, SOCKET |
| 28 |
90115-ZW1-702 |
BOLT B, SOCKET |
| 29 |
90116-ZW1-702 |
BOLT, HEX. |
| 30 |
90127-ZV5-003 |
SCREW, RIVET (5X10) |
| 31 |
90602-SB0-003 |
CLIP (10.7MM) |
| 32 |
90652-ZW1-702 |
CIRCLIP (INNER) |
| 33 |
91203-ZV5-821 |
OIL SEAL |
| 34 |
91207-ZW1-013 |
O-RING (2.0X70.5) |
| 35 |
91302-ZV5-821 |
O-RING (1.8X69.6) |
| 36 |
91316-ZV5-821 |
O-RING (3.5X38.7) |
| 37 |
91352-ZW1-702 |
O-RING (1.8X7.7) |
| 38 |
91353-ZW1-703 |
O-RING (1.9X11) |
| 39 |
91354-ZW1-701 |
O-RING (3.5X35.7) |
| 40 |
91355-ZW1-701 |
O-RING (3.5X41.7) |
| 41 |
91357-ZW1-701 |
O-RING SET (3.5X31.7) |
| 42 |
91358-ZW1-701 |
SEAL, WATER |
| 43 |
91361-ZW1-701 |
GASKET |
| 44 |
91557-ZW1-701 |
COLLAR, ORIFICE |
| 45 |
94540-15029 |
E-RING (15MM) |
| 46 |
04605-ZW1-020 |
CYLINDER ASSY. KIT, POWER TRIM-TILT |
| 47 |
40219-ZY3-023 |
WIRE, LEAD (1.5X116MM) |
| 48 |
90119-ZV5-000 |
SCREW, PAN (6X8) |
▶PROPELLER KIT (0 parts)
▶REGULATOR/STARTER CABLE (38 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
31750-ZW1-003 |
RECTIFIER ASSY., REGULATOR (20A) |
| 2 |
32121-HA0-003 |
BAND, WIRE |
| 4 |
32161-404-000 |
BAND B1, WIRE |
| 5 |
32410-ZW1-000 |
CABLE ASSY., STARTER |
| 6 |
32411-ZW1-003 |
COVER, STARTER TERMINAL |
| 7 |
32412-ZV4-811 |
COVER, MAGNETIC SWITCH TERMINAL |
| 9 |
32540-ZV5-911 |
HARNESS ASSY., METER (A) |
| 10 |
34908-MB9-871 |
BULB, WEDGE BASE (T10) (12V 1.7W) (STANLEY) |
| 11 |
34908-MG9-951 |
BULB, WEDGE BASE (12V 1.7W) |
| 12 |
37215-KM1-670 |
CLAMP |
| 13 |
37250-ZV7-913 |
TACHOMETER ASSY. |
| 14 |
37253-ZV5-821 |
GASKET |
| 15 |
37256-ZV5-821 |
BRACKET |
| 16 |
37258-ZV5-821 |
SOCKET |
| 17 |
37260-ZV5-821 |
METER ASSY., TRIM |
| 18 |
37263-ZV5-821 |
GASKET |
| 19 |
37266-ZV5-821 |
BRACKET |
| 20 |
37268-ZV5-821 |
SOCKET |
| 22 |
38551-ZW1-000 |
GROMMET, RELAY |
| 24 |
90013-ZV0-010 |
BOLT, FLANGE (6X12) |
| 25 |
90011-ZW9-000 |
BOLT, FLANGE (6X14) (CT200) |
| 26 |
90020-ZV5-000 |
BOLT, FLANGE (6X22) |
| 27 |
90203-ZV5-000 |
NUT, HEX. (6MM) |
| 28 |
90203-ZW1-000 |
NUT-WASHER (8MM) |
| 29 |
90309-ZV5-821 |
NUT, HEX. (5MM) |
| 30 |
90310-ZV5-821 |
NUT, HEX. (4MM) |
| 31 |
90550-ZV5-821 |
WASHER, SPRING (5MM) |
| 32 |
90560-ZV5-821 |
WASHER, SPRING (4MM) |
| 33 |
90683-KJ2-003 |
CLIP, WIRE HARNESS |
| 34 |
91553-ZV5-010 |
COLLAR, MODULE IGNITION CONTROL CASE (CDI) |
| 35 |
94101-06200 |
WASHER, PLAIN (6MM) |
| 36 |
95701-06014-02 |
BOLT, FLANGE (6X14) |
| 37 |
95701-06025-02 |
BOLT, FLANGE (6X25) |
| 38 |
98200-11000 |
FUSE A (10A) |
| 39 |
98200-31500 |
FUSE, BLADE (15A) |
| 40 |
98200-33000 |
FUSE, BLADE (30A) |
| 41 |
38216-ZV5-003 |
COVER ASSY., FUSE (15A) |
| 42 |
38216-ZW1-003 |
COVER ASSY., FUSE (30A) |
▶REMOTE CONTROL BOX COVER /ENGINE COVER KIT (2 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
06881-ZW5-U01 |
COVER KIT, REMOTE CONTROL BOX (TOP MOUNT SINGLE) |
| 2 |
06881-ZW5-U11 |
COVER KIT, REMOTE CONTROL BOX (TOP MOUNT DUAL) |
▶SHIFT SHAFT (27 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
17931-ZW1-000 |
ARM, THROTTLE |
| 3 |
24210-ZW1-010 |
SPRING, CLICK |
| 4 |
24610-ZW1-901 |
SHAFT, SHIFT (A) |
| 5 |
24612-ZW1-010 |
ARM, SHIFT |
| 7 |
24618-ZV5-000 |
PIVOT, SHIFT |
| 9 |
24626-ZV5-010 |
PLATE, SHIFT SHAFT |
| 11 |
24629-ZW1-000 |
HOLDER, SEAL |
| 13 |
35476-ZW1-010 |
BRACKET, NEUTRAL SWITCH |
| 15 |
35618-ZW9-020 |
PLATE, NEUTRAL SWITCH |
| 17 |
57264-759-003 |
BUSH (14X10) |
| 18 |
90013-ZV0-010 |
BOLT, FLANGE (6X12) |
| 19 |
90011-ZW9-000 |
BOLT, FLANGE (6X14) (CT200) |
| 20 |
90014-ZV7-040 |
BOLT, FLANGE (6X35) |
| 22 |
90302-ZV5-003 |
NUT, HEX. (20MM) |
| 23 |
90406-KV3-780 |
WASHER (6MM) |
| 24 |
90403-ZW1-000 |
WASHER, PLAIN (6MM) |
| 25 |
90504-921-010 |
WASHER, PLAIN (6MM) |
| 26 |
90508-ZV7-000 |
WASHER |
| 27 |
90759-ZV1-000 |
PIN, SPLIT (2.0) |
| 28 |
90765-ZW1-000 |
PIN, LOCK SPECIAL (6MM) |
| 29 |
91255-ZV4-651 |
SEAL, WATER (14X26X6) |
| 30 |
91305-KF0-003 |
O-RING (27X2) (ARAI) |
| 31 |
94305-30183 |
PIN, SPRING (3X18) |
| 32 |
94540-12029 |
E-RING (12MM) |
| 33 |
95701-06012-02 |
BOLT, FLANGE (6X12) |
| 35 |
24621-ZW5-000 |
BUSH, SHAFT |
| 36 |
90011-ZW9-000 |
BOLT, FLANGE (6X14) (CT200) |
▶SHORT BLOCK (0 parts)
▶SPEEDOMETER KIT (7 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
91302-ZE9-003 |
O-RING (11.8X2.4) |
| 3 |
19270-ZW1-740 |
JOINT ASSY., HOSE |
| 4 |
19270-881-812 |
NUT, WATER MOUTH |
| 5 |
19270-ZW1-740 |
JOINT ASSY., HOSE |
| 6 |
19272-881-810 |
SEAT, WATER MOUTH |
| 7 |
32550-ZV5-910 |
HARNESS ASSY., METER (B) |
| 9 |
39700-ZV5-800AH |
METER ASSY., HOUR L.C.D. |
▶STARTER MOTOR (25 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
17612-KR3-600 |
COLLAR, FUEL TANK MOUNTING |
| 3 |
32136-659-000 |
COVER, TERMINAL |
| 5 |
32660-MJ6-710 |
CLAMP, WIRE |
| 6 |
35850-ZW1-003 |
SWITCH ASSY., STARTER MAGNETIC |
| 7 |
84905-459-670 |
RUBBER A, NUMBER BRACKET CUSHION |
| 8 |
90121-ZV0-010 |
BOLT, FLANGE (6X25) |
| 9 |
90203-ZV5-000 |
NUT, HEX. (6MM) |
| 11 |
90684-ZA0-601 |
CLIP, HARNESS |
| 13 |
95701-10090-02 |
BOLT, FLANGE (10X90) |
| 15 |
31213-ZW1-004 |
GEAR SET, PINION |
| 17 |
31217-ZW1-004 |
ROTOR |
| 18 |
31225-ZW1-004 |
STOPPER SET, PINION |
| 19 |
31226-ZW1-004 |
BRUSH SET |
| 20 |
31229-ZW1-004 |
STOPPER SET, SLEEVE |
| 21 |
31231-ZW1-004 |
HOLDER, BRUSH |
| 24 |
31240-ZW1-004 |
SWITCH ASSY., MAGNET |
| 26 |
31246-ZW5-003 |
SHAFT ASSY., GEAR |
| 27 |
31247-ZW1-004 |
GEAR ASSY. (INNER) |
| 28 |
31249-ZW1-004 |
GASKET |
| 29 |
31250-ZW1-004 |
LEVER SET |
| 30 |
31261-ZW1-004 |
BOLT A, THROUGH |
| 31 |
90106-ZW1-004 |
SCREW, PAN (6X22) (SPECIAL) |
| 32 |
90107-ZW1-004 |
SCREW, PAN (5X8) |
| 33 |
31215-PY3-004 |
GEAR ASSY., PLANETARY |
| 34 |
31218-PY3-004 |
BALL, STEEL |
▶STERN BRACKET/SWIVEL CASE (40 parts)
| Ref |
OEM Part # |
Part Name |
| 2 |
24210-ZV1-010 |
SPRING, CLICK |
| 3 |
24221-ZV4-010 |
SPRING, CLICK ASSIST |
| 9 |
50201-ZW1-040ZA |
CASE, SWIVEL *NH282MU* (OYSTER SILVER METALLIC-U) |
| 10 |
50211-ZV5-003 |
LINER, SWIVEL CASE |
| 11 |
50214-ZW1-000 |
BUSH, SWIVEL CASE |
| 12 |
50301-ZW1-070ZA |
BRACKET, R. STERN *NH282MU* (OYSTER SILVER METALLIC-U) |
| 13 |
50311-ZW1-070ZA |
BRACKET, L. STERN *NH282MU* (OYSTER SILVER METALLIC-U) |
| 15 |
06503-ZW5-000 |
ROD KIT, ADJUST |
| 16 |
50381-ZY9-000 |
SHAFT, TILTING |
| 17 |
50522-ZV5-000 |
BUSH, TILT ARM |
| 22 |
56516-ZW1-000 |
RECEIVER, THRUST |
| 23 |
56539-ZZ0-C00 |
COLLAR, CYLINDER (LOWER) |
| 24 |
90101-ZW5-000 |
BOLT, STUD (12X150) |
| 25 |
90102-ZW1-000 |
BOLT (1/4-28UNF) |
| 27 |
90108-ZW1-000 |
BOLT, HEX. (10X235) |
| 29 |
90110-881-000 |
BOLT, HEX. (6X14) |
| 30 |
90113-ZV5-000 |
BOLT, HEX. (6X25) |
| 31 |
90129-ZW1-010 |
BOLT, HEX. (12X119) |
| 32 |
90304-ZV5-013 |
NUT, SELF-LOCK (7/8-14UNF) |
| 33 |
90304-ZW1-013 |
NUT, SELF-LOCK (25X2.0) |
| 34 |
90306-ZV5-003 |
NUT, SELF-LOCK (10MM) |
| 37 |
90308-ZW1-003 |
NUT, SELF-LOCK (12MM) |
| 38 |
90501-ZV5-000 |
WASHER, WAVE (40MM) |
| 39 |
90502-ZV5-000 |
WASHER, WAVE (26MM) |
| 40 |
90502-ZW1-000 |
WASHER, WAVE (32MM) |
| 41 |
90504-ZV5-000 |
WASHER, THRUST (34MM) |
| 42 |
90504-921-010 |
WASHER, PLAIN (6MM) |
| 43 |
90506-ZV4-000 |
WASHER, PLAIN (6MM) |
| 45 |
90545-ZV5-000 |
WASHER, PLAIN (10MM) |
| 46 |
90552-ZV5-000 |
WASHER, PLAIN (12MM) |
| 47 |
90559-ZV5-000 |
WASHER, PLAIN (12MM) |
| 48 |
90563-ZV5-000 |
WASHER, PLAIN (10MM) |
| 49 |
90651-ZV5-000 |
CIRCLIP (OUTER) (39MM) |
| 50 |
90681-763-A01 |
CLIP, WIRE HARNESS |
| 51 |
90951-ZV7-010 |
NIPPLE, GREASE |
| 52 |
91256-ZV5-003 |
OIL SEAL (39.5X52X6) (ARAI) |
| 53 |
91352-ZV5-000 |
O-RING (15.54X2.62) |
| 55 |
92101-06020-4J |
BOLT, HEX. (6X20) |
| 56 |
94305-25203 |
PIN, SPRING (2.5X20) |
| 58 |
04606-ZW1-000 |
STOPPER KIT, TILT |
▶THERMOSTAT (16 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
19277-ZW1-000 |
COVER, FLUSH VALVE |
| 2 |
19278-ZW1-000ZA |
SPACER, FLUSH VALVE *NH8* (DARK GRAY) |
| 3 |
19279-ZW1-000 |
SPRING, FLUSH VALVE |
| 4 |
19291-ZW1-000 |
VALVE, RELIEF |
| 6 |
19295-ZW1-000 |
COVER, RELIEF VALVE |
| 7 |
19296-ZW1-000 |
GASKET, RELIEF VALVE COVER |
| 8 |
19297-ZW1-000 |
GASKET, RELIEF VALVE |
| 10 |
19300-ZV5-043 |
THERMOSTAT ASSY. |
| 11 |
19315-ZV5-010 |
COVER, THERMOSTAT |
| 14 |
19371-ZW1-000 |
GASKET, WATER JACKET COVER |
| 16 |
90013-ZV0-010 |
BOLT, FLANGE (6X12) |
| 17 |
90121-ZV0-010 |
BOLT, FLANGE (6X25) |
| 18 |
90023-ZY9-M01 |
BOLT, FLANGE (6X32) (CT200) |
| 19 |
91356-SD4-952 |
O-RING (31.5X2.4) (ARAI) |
| 20 |
95701-06040-02 |
BOLT, FLANGE (6X40) |
| 21 |
95701-06055-02 |
BOLT, FLANGE (6X55) |
▶THROTTLE CAM (18 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
12328-ZW1-000 |
CLAMP, TUBE |
| 3 |
16263-ZA0-000 |
JOINT, ROD |
| 4 |
16574-ZV5-000 |
ARM A, CHOKE |
| 7 |
16674-ZW1-000 |
ROD, CHOKE |
| 9 |
17151-ZW1-000 |
GASKET, IN. MANIFOLD |
| 12 |
17927-ZV5-000 |
PLATE, ASSIST |
| 16 |
17938-ZV5-000 |
SPRING, OPENER CAM RETURN |
| 19 |
17957-ZV4-000 |
BUSH, LINKAGE |
| 21 |
90011-ZV5-003 |
BOLT, TORX (6X14) |
| 22 |
90019-ZV1-010 |
BOLT, FLANGE (5X10) |
| 23 |
90208-438-000 |
NUT, CAP (8MM) |
| 24 |
90511-ZV4-000 |
WASHER, PLAIN (6MM) |
| 25 |
91503-ZV5-000 |
COLLAR, DISTANCE (6.5X10.5X16) |
| 28 |
95001-35003-60M |
BULK HOSE, FUEL (3.5X3000) (3.5X50) |
| 29 |
95701-06016-02 |
BOLT, FLANGE (6X16) |
| 30 |
95701-06030-02 |
BOLT, FLANGE (6X30) |
| 31 |
95701-06045-02 |
BOLT, FLANGE (6X45) |
| 32 |
95701-08035-02 |
BOLT, FLANGE (8X35) |
▶TIMING BELT (13 parts)
| Ref |
OEM Part # |
Part Name |
| 3 |
13622-PLC-000 |
PLATE, TIMING BELT GUIDE |
| 5 |
14400-ZW1-004 |
BELT, TIMING |
| 6 |
14510-ZW1-004 |
TENSIONER, TIMING BELT |
| 7 |
14515-ZV5-000 |
CAP, TIMING BELT TENSIONER |
| 8 |
14520-ZV5-020 |
SPRING, TIMING BELT ADJUSTING |
| 9 |
40102-ZV5-000 |
GROMMET, CASE (LOWER) |
| 10 |
90031-ZV5-000 |
BOLT, FLANGE (10X32) |
| 11 |
90121-ZV0-010 |
BOLT, FLANGE (6X25) |
| 12 |
90435-ZZ5-M00 |
WASHER (10X28X5) |
| 13 |
91553-ZV5-010 |
COLLAR, MODULE IGNITION CONTROL CASE (CDI) |
| 14 |
94103-06200 |
WASHER, PLAIN (6MM) |
| 15 |
95701-10045-08 |
BOLT, FLANGE (10X45) |
| 16 |
96220-40100 |
ROLLER (4X10) |
▶TIMING BELT COVER/MOUNT CASE (8 parts)
| Ref |
OEM Part # |
Part Name |
| 4 |
15665-ZW1-030 |
PIPE, OIL LEVEL |
| 5 |
19274-ZW1-000 |
HOSE, FLUSHING WATER |
| 9 |
90003-ZW1-305 |
BOLT, TIMING BELT COVER |
| 10 |
90602-ZV5-013 |
CLAMP, TUBE (D22) |
| 11 |
90602-921-000 |
CLIP, TUBE (B8) |
| 12 |
90602-ZV3-030 |
CLAMP, TUBE (D18.8) |
| 13 |
91202-ZW5-003 |
SEAL, WATER (22X35X7) |
| 14 |
91309-PJ7-010 |
O-RING (11.5X3.5) |
▶TOOLS (8 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
28470-816-000 |
ROPE, STARTER |
| 5 |
89301-921-010 |
SCREWDRIVER, CHECK BOLT |
| 6 |
99001-10120 |
SPANNER (10X12) |
| 7 |
99001-14170 |
SPANNER (14X17) |
| 8 |
89210-GBJ-J10 |
PLIERS (135) (KOWA) |
| 9 |
99003-10000 |
DRIVER 1, PLUS SCREW (NO.2) |
| 10 |
99003-30000 |
DRIVER 3, MINUS SCREW (NO.2) |
| 11 |
99003-40000 |
LEVER |
▶WATER PUMP/VERTICAL SHAFT (2 parts)
| Ref |
OEM Part # |
Part Name |
| 8 |
19251-ZW1-900 |
TUBE, WATER (L) |
| 15 |
40204-ZW1-000 |
GROMMET, EXTENSION CASE |
100-Hour / Annual Service Checklist
A thorough annual service keeps your Honda BF90 running efficiently and helps catch small problems before they become expensive repairs. Most of these tasks can be completed in a single afternoon with standard tools.
- Change engine oil and replace the oil filter.
- Replace all four spark plugs and inspect ignition coil boots for cracking.
- Remove the lower unit and replace the water pump impeller, gaskets, and wear plate.
- Drain and refill lower unit gear oil; check for water or metal contamination.
- Replace the fuel filter and inspect all fuel hoses and connections.
- Inspect all sacrificial anodes and replace any that are more than 50% consumed.
- Check the propeller for nicks, bends, and fishing line around the shaft; clean and inspect thrust washer.
- Lubricate all grease fittings including the swivel tube, steering arm, and tilt mechanism.
- Inspect the timing belt for cracks, wear, or contamination from oil leaks.
- Test the engine warning system, emergency stop switch, and all gauge functions.
Pro Tips:
- After every saltwater outing, run the engine on fresh water with a flush adapter for at least five minutes at idle. This simple habit dramatically extends the life of your thermostat, water pump, and internal cooling passages.
- Replace the fuel filter at the start of every season even if it looks clean. Modern ethanol-blended fuels degrade filters faster than you might expect, and a restricted filter under load can cause injector damage.